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 Old 12-14-2011, 07:55 PM   #1
 
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Default The Official Downpipe/Test Pipe/Race Pipe Thread

**** UPDATED 2/2015! Thanks @Inquisitive;!

General:The downpipe on your Mazdaspeed vehicle (whether it's a gen1 MS3, gen 2 MS3 or MS6) is the first part of your exhaust coming off of the turbo. The stock or OEM downpipe on your vehicle contains one catalytic converter. Replacing your downpipe is a common upgrade that results in some very impressive power gains over your restrictive OEM unit, while giving your car a louder, more aggressive exhaust note.

Warning: It has been seen that after upgrading to a 3" downpipe that some vehicles will end up with smoking turbos. This is because of the reduced back-pressure on the turbo seals, which allows some oil to pass by. There are several easy fixes to resolve this issue, the first and simplest fix is to raise the idle on your vehicle through your tuning software. Another simple fix is to swap out the stock oil feed bolt with a smaller diameter feed hole, @bnoon makes and sells these bolts.

A Diagram of the OEM Exhaust:


NOTE: GEN 1 AND GEN 2 DOWNPIPES & TEST/RACE PIPES CAN BE USED ON BOTH GENERATIONS

Things you NEED to know: Downpipes for Mazdaspeed vehicles are manufactured in two different styles. The first style is generally referred to as just a "3inch downpipe", these units will replace your original downpipe and ONLY the original piece (these are generally coupled to a "race pipe" or "test pipe" *SEE DIAGRAM ABOVE*which removes your secondary catalytic converter). The other style is known as a "Long downpipe" or "Full downpipe", meaning the new part will replace BOTH your stock downpipe and also your stock "race/test pipe".

Downpipes are generally sold with two options. They are referred to as either being cat-less or as having a high flow cat (the term cat refers to a catalytic converter). A cat-less downpipe is exactly what it sounds like, it replaces your OEM piece with a new 3" downpipe possessing NO catalytic converters. One possessing a High Flow Cat, also, is exactly what it sounds like, it replaces your stock restrictive cat for a more efficient, higher flowing unit. Generally, cat-less downpipes provide a few more peak ponies and a more aggressive exhaust notes than pieces with a high flow cat, BUT at the risk of the car receiving a CEL (Check Engine Light). Note: If a downpipe contains a high flow cat it is generally a "Long/Full downpipe".

However, there are ways to help prevent this CEL by extending your rear/second o2 sensor away from the main flow of exhaust through the downpipe. Some manufacturers include these fixes with their products, while others do not.
Commonly spark plug de-foulers are used. The first is left alone and the second is drilled out to 1/2", seen here:

Companies also offer o2 extenders taking away the drilling work for you, seen here:


Here are some how-to guides for downpipe removal:
Gen 1 MS3 & Gen 2 MS3: http://www.mazdaspeedforum.org/forum/foru...-review-16310/ and Corksport also wrote a fantastic install guide here: http://support.corksport.com/instruc...-6-113-WEB.pdf REGARDLESS OF MANUFACTURE, ALL INSTALLS ARE RELATIVELY THE SAME BETWEEN 1ST & 2ND GEN MS3'S

You should take care of the HPFP limitations before considering the removal of a cat or going completely cat-less.

The DP is the most restrictive section of your exhaust system. The bell housing is so crimped; it is hard to imagine the waste-gate having enough room to open. It contains cat-1, which is heavy, but not as heavy as cat-2. If required for emissions control, if you do not have the software to cancel the CEL (in AP un-tick codes: P0038 and P0420 (if rear spark plug de-fouler does not work)) or if you are allowed to disable two codes only for emissions testing, you will need a fast cat with following oxygen sensor bung for the second sensor. A DP provides faster turbo response times and power gains across the rev range. The transition from decelerating to accelerating is much smoother. The engine just seems to breathe easier, probably due to the increased VE.

Divorce pipes reduce the turbulence caused by the opening and closing of the waste-gate. Also, the nature of bell housing designs creates turbulence as the chamber is expanded to cater for the turbo outlet and waste-gate. Having dedicated pipes respectively allows for same size pipes and thus, a smoother flow. By joining further down, they help to speed up the extraction resulting in faster opening of the waste-gate.

Descending Genpu purchased popularity order:

DownPipe (DP) and Full / Long DP

• UR DP
• Corksport DP
• CP-E DP & Long DP
• Cobb DP
• ATP Long DP
• eBay DP
• CNT Long DP
• M2 Long DP
• Gutted DP
• Kozmic DP
• Speed Daddy DP
• M2 DP
• TurboXS DP
• Full Race DP
• XForce DP
• AQ Motorsports Long DP
• QAS Long DP
• CES Racing Long DP
• Protuning Lab DP
• Best Mufflers DP

Test / Race / Track Pipe (cat-less) (TP / RP)

• Ultimate Racing (UR)
• CorkSport (CS)
• OBX
• CP-E
• TurboXS
• Street Unit (See Warning)
• Sure (See Warning)
• Cobb

2015 prices and availability:

First Section of Pipe Post Turbo

DownPipe (DP) and Full / Long DP
Test / Race / Track Pipe (cat-less) (TP / RP)

++++++++++++++++++++++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++++++++++++++++++++++

DownPipe (DP) and Full / Long DP

3” Ultimate Racing (UR) DP

Available from: 3” Ultimate Racing (UR) DP
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Yes) cat-less Version 1 $295, cat-less Version 2 $345, Long DP Ceramic Cat $395, Long DP Metal Substrate Cat $445, extra wideband bung $25)

Corksport (CS) DP
MS6 DP

MS6 Long DP

MS3 DP

MS3 Long DP

Available from:
MS6
CS 6 DP
MS3
CS 3 DP
MS6 (Yes: cat-less $349.99, +$281 for cat (long DP)), MS3 Gen1 (Yes) $299.99 + $281 for cat (long DP) with 65mm or 80mm option, MS3 Gen2 (Yes) $299.99 + $281 for cat (long DP) with 65mm or 80mm option

CP-E Long DP
MS6

MS3

Available from:
MS6
http://cp-e.com/webstore/product/maz...kspl-downpipe/ / MS6 long catted
MS3
http://cp-e.com/webstore/product/maz...kspl-downpipe/ / MS3 long catted
MS6 (Yes, catted) $621.40, MS3 Gen1 (Yes, catted) $504.40, MS3 Gen2 (Yes, catted) $504.40

Cobb Long DP

Available from: Mazdaspeed3 SS 3" Downpipe with High Flow Cat / Long catted MS3 Gen 1&2
MS6 (Not found), MS3 Gen1 (Yes, catted) $695, MS3 Gen2 (Yes, catted) $695

ATP DP
MS6 Long DP

MS3 Long DP

MS3 DP

Available from:
MS6 Long DP MS6 ATP Long DP
MS3 Long DP MS3 ATP Long DP
Much less popular: ATP DP MS3 ATP DP
MS6 (Yes, V-band) $439 + Mazda 5-bolt to V-band $95, MS3 Gen1 (Yes), MS3 Gen2 (Yes) cat-less, no donut, 3”, Long DP $299, DP $259

CNT Long DP
MS3 cat-less

MS3 catted

Available from: CNT Long DP
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Yes) 76mm cat-less $259, catted $399

M2 Long DP
MS6

MS3

Available from:
MS6
 MS6 long cat-less MS6 long cat-less

MS3
MS3 long cat-less
MS6 (Yes, cat-less) $140, MS3 Gen1 (Yes, cat-less) $171, MS3 Gen2 (Yes, cat-less) $171

Kozmic DP

Available from:
MS6
Kozmic MS6 DP
Kozmic MS3 DP
MS6 (Yes), MS3 Gen1 (Yes), MS3 Gen2 (Yes) V-band for use with CP-E EM only $539.99

Speed Daddy DP
MS6

MS3

Available from: Speed Daddy DP
MS6 (Yes) $318.99 out-of-stock, MS3 Gen1 (Yes) $148.99, MS3 Gen2 (Not found)

TurboXS DP

Available from: http://turboxs.com/shop/mazda/153-ma...-downpipe.html / 3 long cat-less
MS6 (Not found), MS3 Gen1 (Yes, cat-less) $299, MS3 Gen2 (Yes, cat-less) $299

Full Race DP
MS3 Prostock

MS3 EFR

Available from:
MS3 Prostock
Full Race Prostock DP
Full Race EFR DP
MS6 (Yes), MS3 Gen1 (Yes), MS3 Gen2 (Yes) Prostock $748.99 V-band + $75.34 for MS3, optional $120 silver or black coating on EFR

XForce Full TBE only

Available from: XForce DP
MS6 (Not found), MS3 Gen1 (Not found), MS3 Gen2 (Yes) Australian $1600

AQ Motorsports Long DP

Available from: http://www.aqmotorsports.com/product...roducts_id=590
MS6 (Not found), MS3 Gen1 (Yes, catted) $499, MS3 Gen2 (Not found)

QAS Full Exhaust System

Available from:
QAS Full Exhaust System (German)
Translated into English
QAS Full Exhaust System
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Not found) €899 + shipping from Germany

CES Racing Long DP

Available from: CES Racing Long DP
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Yes) Australian $1,299

Protuning Lab
MS6 DP

MS3 DP

MS3 Long DP

Available from: http://www.protuninglab.com/j220ma6madit.html / MS6
http://www.protuninglab.com/dp-ms3-t.html / MS3 Gen 1 Long
http://www.protuninglab.com/doma3tu.html / MS3 Gen 1 & 2 Short
MS6 (Yes, catted) $191.99, MS3 Gen1 (Yes) $181.99, MS3 Gen2 (Yes) $173.99

++++++++++++++++++++++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++++++++++++++++++++++

Test / Race / Track Pipe (cat-less) (TP / RP)

A Long or Full DP includes the DP and TP / RP. The TP / RP always removes cat-2 and can be purchased with or without resonator delete for use with the OEM / stock DP or aftermarket DP.

Ultimate Racing (UR)
MS6 Resonated

MS3

Available from:
MS6
UR MS6
MS3
UR Gen1
1.44 HP, 1.74 more Torque, 3” 304 SS, TIG welded, includes donut gasket, cat-less with resonator option
MS6 (Yes) $125 +$100 Resonated or +$100 Ceramic Cat or +$150 Metal Cat, MS3 Gen1 (Yes), MS3 Gen2 (Yes) $150 +$100 Resonated or +$100 Ceramic Cat or +$150 Metal Cat

CorkSport Power Series Racepipe
MS6 Resonated

MS3

Available from:
MS6
CorkSport Power Series Racepipe MS6 Resonated
MS3
CorkSport Power Series Racepipe MS3
12 WHP by deleting cat-2 (80mm)
MS6 (Yes) $178.99, MS3 Gen1 (Yes) $167.99 (Resonated available), MS3 Gen2 (Yes) $167.99

OBX (Amazon)
MS3

Available from:
MS6
OBX (Amazon) MS6
MS3
OBX (Amazon) MS3
SUS T-304, CNC machined flanges, DUAL-TIG welded
MS6 (Yes) $79, MS3 Gen1 (Yes), MS3 Gen2 (Yes) $not known as out-of-stock

eBay
MS6

MS3

Available from:
MS6
eBay MS6
MS3
eBay MS3
MS6 (Yes) $70, MS3 Gen1 (Yes), MS3 Gen2 (Yes) $85

CP-E Nexus Resonator Delete

Available from: CP-E Nexus Resonator Delete MS3
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Yes) $259.69

TurboXS

Available from: TurboXS
3” T304 SS; with TurboXS CBE got 22-26 WHP, 17-30 ft-lbs
MS6 (Not found), MS3 Gen1 (Yes), MS3 Gen2 (Yes) $177.95

Street Unit (SU)
WARNING: read http://www.mazdaspeedforum.org/forum/foru...3/#post1927730
3” 304 SS cat-less (weight saving) CNC machined flanges, reuses the stock donut flange system to allow for necessary movement. The removal of the 2nd cat will NOT trigger any check engine lights. The test pipe will bolt right up to both the stock and aftermarket cat-back exhaust systems.

Sure Flow M3 Track Pipe
WARNING: read http://www.mazdaspeedforum.org/forum/foru...3/#post1927730
removes 2nd cat, 3”, 304 SS, CNC machined flanges, TIG welded, re-uses stock donut flange for flex movements, will not trigger CEL
kritz, SpankyCuervo, 2con and 5 others like this.
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LinkBack to this Thread: http://www.mazdaspeedforum.org/forum/forum/f505/official-downpipe-test-pipe-race-pipe-thread-99627/
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