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 Old 03-03-2012, 01:55 PM   #1
 
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Default What You Need to Know to Build a Motor

What You Need to Know to Build a Motor:

@Raider can I get a sticky?

So lately I have been wanting to build a motor for my car. I know I only want to do it once and do it right (and for the right price obviously). After a nice long conversation with Gerry (@NJSPEED3) last night until 3am, I realized something. The whole conversation culminated with me saying, “Gerry, I honestly don’t know what I want”. With this humbling little epiphany, I decided there is still much to be learned and I want to share with the community what I find.

This thread is to serve as the ultimate resource for building engines. There are plenty of other build threads to read up on first, @StreetUnitMark (http://www.mazdaspeedforum.org/forum/foru...s-build-22217/ ) , @BlueStreak (How To: Assemble A Forged MZR DISI Motor | SpeedForums.org ), and @djuosnteisn ( Should i do a "how to" build a motor ) to name a few with tons of informative build pictures and information.

There are tons of different combinations of parts and set-ups to use and I would like to get everyone’s opinion of which works, which doesn’t when it comes to different topics as rod/piston design, compression, to bore or not to bore, etc.

I am going to use a list of parts that needs to be bought along with some recommended parts, and all other options and notes. I would like to give credit to much of my list of parts to this thread: Checklist of parts for forged engine rebuild and also my knowledge and knowledge that I have gained from conversations with many other members. I will also be using pictures that I find throughout the forums and giving credit as I do. If I use one of your pictures and don’t want me to, let me know and I will change it.

This should be a group effort that I would like to spearhead and organize into a thread, so please as I go through the different parts, give your input on how they work, how they are designed, other places to buy, and any other information you can add. Credit will be given where deserved.

I also would like to include which members are running what parts (if you feel comfortable giving that information to the community. I understand some people like to keep their builds somewhat secret). All I ask is that if you can, please contribute to the information in this thread (and correct me if I am wrong) to help me, others who are planning to build, and others who have already built a motor to further this community and platform as a whole.

Now onto the good part:


BUILDING THE BOTTOM END

There are a bunch of parts that you will need to buy no matter what your other options are. Those are as follows:

The Block



(Pic taken from @BlueStreak from How To: Assemble A Forged MZR DISI Motor | SpeedForums.org)

To my knowledge, all years of Mazdaspeed3’s, Mazdaspeed6’s, and CX-7’s use the same exact block. Either will work and as long as there is no damage to the block, it will work. The blocks are made out of aluminum which is lightweight and will also dissipate heat pretty well. Being that they are aluminum, our blocks come sleeved with (****WHAT MATERIAL ARE THEY MADE OUT OF). These sleeves can be bored over to up to 0.040 (****NEED CONFIRMATION) and are appropriate to handle most applications or boost.

Where to buy:

You can purchase these from other members, dealerships, junk yards, and other places as well. Prices should range from about $300-$600 depending on where you buy.

The Oil Pan



(Pic taken from @whoosh@Realtune from http://www.mazdaspeedforum.org/forum/foru...nstalled-1449/ )

The oil pan is also made out of aluminum. To my knowledge, I don’t believe there are any aftermarket options to the stock oil pan.

Where to buy:

You can purchase these from other members, dealerships, junk yards, and other places as well. I have no idea how much they would cost, probably within the range of $50-$150 depending on where you buy.


Oil Pan Windage Tray / Oil Pan Baffle

Now the stock oil pan comes with a 2 piece baffle in the oil pan to help with oil sloshing around too much. There is a huge space in the middle where there is no baffle because of the balance shaft that is normally on the car. If this is removed (commonly called a bsd for balance shaft delete), there is a huge space where there is no baffling.

Just to go over the difference between a baffle and a windage tray, the baffle (vertical portion) is meant to keep the oil near the oil pick-up during a hard turn where a windage tray (horizontal portion) is meant to keep the oil from splashing everywhere.

Options:

GP-WERKS

Where to buy:

GP-WERKS

https://www.gp-werks.com/products/Du...peed-3%29.html



Price: $65.00 + $5.00(shipping) = $70.00

(There is also a combo with baffle and BSD for $90.00 shipped https://www.gp-werks.com/products/Du...peed-3%29.html )

Balance Shaft / Delete (BSD)



(Pic taken from @danesti from How to - Balance shaft delete )

The balance shaft is a 17 pound piece of equipment located under the crankshaft under cylinder 3 that is spun by a gear on the crankshaft. That does not mean that if you delete it then you have 17 less pounds of rotating mass, but it does free up some friction against the crank as it spins. (Remember from science that friction is any force that works against motion.) Removal of this can get rid of the extra drag, but remember, it was put there for a reason. Remove at your own risk. With removal, you may notice increased vibrations at certain resonance rpm’s.

Where to buy:


SURE

SURE Motorsports Balance Shaft Delete



Price: $35.00 +$0 (free shipping) = $35.00

GP-WERKS

https://www.gp-werks.com/products/GP...elete-Kit.html



Price: $27.50 + $0(free shipping) = $27.50

(There is also a combo with baffle and BSD for $90.00 shipped https://www.gp-werks.com/products/Du...peed-3%29.html )

COSWORTH

Duratec balance shaft delete - Cosworth USA



Price: $39.00

MASSIVE

Massive Speed Balance Shaft Delete Kit - Massive Hardcore Racing Performance Parts - Massive Speed System - Ford Focus Specialists



Price: $34.99

CFM

CFM Balance Shaft Delete BSD for '03-07 2.3L Duratec Focus



Price: $29.95

(I just found this one and I do not know who is running this if anyone)

Crankshaft



(Pic taken from @StreetUnitMark from http://www.mazdaspeedforum.org/forum/foru...s-build-22217/ )

If you don’t know what a crankshaft is by now then you need to learn how a car works.

I have heard talk about using a crankshaft from a regular mazdas3 which will destroke the engine to a 2.0L. (****SOMEONE PLEASE SHED SOME LIGHT ON THIS.)

Where to buy:

STREETUNIT


Crankshaft: MAZDASPEED 3, MAZDASPEED 6, CX-7



Price: $1096.00 + $0 (free shipping) = $1096.00

You can also buy from a dealership or other members and junkyards.

Crankshaft Cradle/Girdle




(Pic taken from @StreetUnitMark from http://www.mazdaspeedforum.org/forum/foru...s-build-22217/ )

To my knowledge, there are no upgrades to this part of the engine. It holds the crankshaft to the engine block itself.

Where to buy:

You can purchase these from other members, dealerships, junk yards, and other places as well. I have no idea how much they would cost, probably within the range of $0-$1000 (aka I have no idea) depending on where you buy.

Oil Pump



(Pic taken from @BlueStreak from How To: Assemble A Forged MZR DISI Motor | SpeedForums.org)

To my knowledge, there are no upgrades to the stock oil pump. It pumps oil through your engine.

Where to buy:

STREETUNIT

Oil Pump




Price: $215.00 + $0 (free shipping) = $215.00

You can also buy from a dealership or other members and junkyards.

Oil Pick Up Tube



(Pic taken from @StreetUnitMark from http://www.mazdaspeedforum.org/forum/foru...s-build-22217/ )

Where to buy:

STREETUNIT

Oil Pan Strainer Tube



Price: $34.99 + $0 (free shipping) = $34.99

Oil Squirters



(Pic taken from @BlueStreak from How To: Assemble A Forged MZR DISI Motor | SpeedForums.org)

These are basically little tubes that direct some oil flow to the underside of the pistons. You will need 4 of these, one for each cylinder. For certain rod/piston setups, these must be bent slightly to increase clearance (****WHAT SETUPS AND HOW TO BEND)

Where to buy:

You can purchase these from other members, dealerships, junk yards, and other places as well. I have no idea how much they would cost, probably within the range of $0-$500 (aka I have no idea) depending on where you buy.

Main Bearings



(Pic taken from @BlueStreak from How To: Assemble A Forged MZR DISI Motor | SpeedForums.org)

These are each half circles that hold the crankshaft and go between it and the block and cradle/girdle. There are 5 sets each having a half with oil passages (for block side) and just half circles (for cradle/girdle side).

Where to buy:

STREET UNIT

Mazda OEM Main Bearings 2.3 MZR: Mazdaspeed6, Mazdaspeed3, CX7



Price: $110.00 + 0(free shipping) = $110.00

You can also buy from a dealership or other members and junkyards.

Main Studs

These studs hold the crank cradle/girdle to the rest of the block.

Options:

ARP

Where to buy:

STREET UNIT

ARP Main Studs



Price: $128.14 + $0(free shipping) = $128.14

EDGE AUTOSPORT


ARP Main Stud Kit MS3 MS6 MZR



Price $126.14 + Shipping

Head Studs



(Pic taken from @BlueStreak from How To: Assemble A Forged MZR DISI Motor | SpeedForums.org)

These studs hold the head to the block.

Options:

ARP

Where to buy:

EDGE AUTOSPORT


ARP Head Stud Kit MS3 MS6 MZR



Price: $179.82 + Shipping

MAPERFORMANCE

ARP Head Stud Kit 2007 - 2009 Mazdaspeed3 - Modern Automotive Performance



Price: $143.99 + Shipping

JSCSPEED

07-10 Mazdaspeed3 ARP Head Studs: JSC Speed



Price: $151.05 + Shipping


Engine Internals: Rods/Pistons

Ok, now it gets confusing. This is the part where you have TONS of options. There are an overwhelming variety of different possible setups for this and I will attempt to explain them in an organized manner. That being said, this is the area where I know the least as of now. I will be doing a bunch of research, but this is where I need the community’s help the most. As I put up information, please add if I am missing something. If you have a built motor, please let me know what you have and if you have anything you can share about the product(s) you have.

Background information you need to know about Pistons

Introduction to piston design for forced induction engines | HorsepowerCalculators.net

Bore

Engine_displacement Engine_displacement

The bore is basically what the diameter of the cylinder is. Our stock bore is 87.5mm/3.445in. When you have an engine “bored and honed”, the cylinder is basically cut wider (boring) and then polished inside (honing). When the diameter of the cylinder is increased, the displacement of the engine increases as well. Bigger displacement means more can fit into the engine and it will also increase engine compression (thanks @Jonnyquest ). "There is one massive con when it comes to overboring. If you overbore you increase the chance of overheating your engine. Your cylinder walls act like a heat-sink to spread the heat around evenly to all the coolant passages. If you overbore there is less material to spread the heat so hot spots occur and boils the coolant. Another thing is when you overbore the heat generated during the power cycle is greater which acts as a multiplier to the above." (thanks @MS6_Newb ) (*****CAN SOMEONE PLEASE ELABORATE ON PROS AND CONS)

Wrist Pin (Gudgeon Pin)

Gudgeon_pin Gudgeon_pin

The wrist pin (Gudgeon Pin) is basically what holds the piston to the rod. There are a couple different types depending on your setup, but most of these piston/rod assemblies need to be put together by a machine shop as the average person does not have the correct equipment. The stock wrist pin is 22.5mm, but other pistons/rods can use either the 22.5mm or 22mm wrist pins so you need to make sure it matches up.

Compression

Compression_ratio Compression_ratio

The compression ratio, in a nutshell, is the ratio of volume in the cylinder from its largest capacity to its smallest. From what I have found through a little research is that the higher the compression, the more thermal efficiency and power you get, but the more prone you are to knocking. I really know very little about the effects of changing compression on these motors and have heard that it did not work well in the past, but now that we have more tuning controls, more and more are experimenting with changing compression. The stock compression is 9:5:1, but lower compression ratios are available for different pistons. I have also heard that compression changes as you drive the car for longer, such as at highway speeds, but I do not know how, why, and with what effects. (*****CAN SOMEONE PLEASE SHED SOME LIGHT)

Piston Domes

Different pistons obviously will be made differently and one important factor when choosing a piston is the design of the dome. The tops of the pistons aren’t just flat and depending on their design, they will perform differently. I believe valve reliefs are cut into all of the pistons available, including stock, so that the piston doesn’t smack into an open valve on its way up. The stock pistons are flat with valve reliefs, but other aftermarket pistons will have different designs which will all effect the distribution of fuel in the combustion chamber.


Background information you need to know about Rods

Connecting_rod Connecting_rod


Rod Tech

Rod Design

This is one of the most important characteristics of the connecting rod that you will have to look at. There are many different designs, the most prominent being I-Beam, A-Beam, H-Beam, and X-Beam design.

I-Beam



These rods are common to most stock engines (including our own) and feature a non-tapered “hole” along the connecting rod.

A-Beam



These rods are stronger than stock and are very light-weight. They have a tapered “hole” along the connecting rod which gives it its name “A”. These come in different designs, including the regular A and the Super-A (The super being stronger).


H-Beam




These rods are much stronger than the I-Beam and A-Beam. This is the choice for many high power engine builds.

X-Beam



This design is made mostly by Pauter and have a single rib going down the middle giving it one strong point rather than two. It is light-weight because of this design, but might not support the same power that an H-Beam will.


Options:

***When choosing a rod, you need to pay close attention to the wrist pin size. This MUST match to the piston. Stock wrist pin is 22.5mm, but some rods/pistons come in 22mm. The smaller wrist pin can be machined the extra 0.5mm to work with 22.5mm pistons, but I honestly wouldn't recommend it if you have the option not to.***

***I am also not putting prices in this section because there are so many different options that including prices here would be confusing***



A-Beam


Carrillo

**Available in 22mm and 22.5mm wrist pins***

Where to buy:

EDGE AUTOSPORT


Carrillo Super A Beam Connecting Rods Mazdaspeed 3 6 MS3 MS6

Carrillo Super A Beam Connecting Rods Mazdaspeed 3 6 MS3 MS6




STREETUNIT

Carrillo Forged Connecting Rods



H-Beam


Carrillo

**Available in 22mm and 22.5mm wrist pins***

Where to buy:

EDGE AUTOSPORT


http://www.edgeautosport.com/carrill...t-pin-mzr-disi

http://www.edgeautosport.com/carrill...-pin-mzr-disi/

http://www.edgeautosport.com/carrill...-pin-mzr-disi/

http://www.edgeautosport.com/carrill...-pin-mzr-disi/



Molnar Technologies

*** 22.5mm wrist pins***

Where to buy:

STREET UNIT


http://www.streetunit.com/Molnar_Tec...zh5927mgb4.htm



K1

**Available in 22mm and 22.5mm wrist pins***

Where to buy:


EDGE AUTOSPORT


http://www.edgeautosport.com/k1-conn...mzr-disi-2-3l/





CP-E


http://www.cp-e.com/products/mazdasp...r-23-disi-rods


X-Beam


Pauter

**Available in 22.5mm wrist pins***

Where to buy:

STREET UNIT


http://www.streetunit.com/Pauter_For...-550-1505f.htm



To Be Continued...

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 Old 03-03-2012, 02:32 PM   #2
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Why you no VIP? I has monies
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 Old 03-03-2012, 02:37 PM   #3
 
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Originally Posted by Raider View Post
Why you no VIP? I has monies
that also came up in my long convo last night. i'd rather not get into any discussions or arguments with anyone about vip membership and all, maybe i will renew my subscription eventually, but for right now, $25 is a bit much in my eyes.

as for the msf bucks, i did this to help the community, not for bucks


thread will be updated periodically, i just spent a few hours so far on it and im tired lol
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 Old 03-03-2012, 02:42 PM   #4
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I only asked to give msf bucks. Personal issues, no worries. Hell of a thread.
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 Old 03-04-2012, 06:34 PM   #5
 
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updated
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 Old 03-05-2012, 11:40 AM   #6
 
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This post is very useful and full of info. However, you asked if there are any more pros and cons on overboring an engine. There is one massive con when it comes to overboring. If you overbore you increase the chance of overheating your engine. Your cylinder walls act like a heatsink to spread the heat around evenly to all the coolant passages. If you overbore the is less material to spread the heat so hot spots occur and boils the coolant. Another thing is when you overbore the heat generated during the power cycle is greater which acts as a multiplier to the above. If your wondering why I say/know this, well, I talk from experience. I overbored a honda .020 over and ever since then the car ran hotter than normal. It over heated a few times until I upgraded the cooling system. I don't want to discourage anybody but let this be a fair warning to not go to big.
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 Old 03-05-2012, 02:54 PM   #7
 
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Originally Posted by MS6_Newb View Post
This post is very useful and full of info. However, you asked if there are any more pros and cons on overboring an engine. There is one massive con when it comes to overboring. If you overbore you increase the chance of overheating your engine. Your cylinder walls act like a heatsink to spread the heat around evenly to all the coolant passages. If you overbore the is less material to spread the heat so hot spots occur and boils the coolant. Another thing is when you overbore the heat generated during the power cycle is greater which acts as a multiplier to the above. If your wondering why I say/know this, well, I talk from experience. I overbored a honda .020 over and ever since then the car ran hotter than normal. It over heated a few times until I upgraded the cooling system. I don't want to discourage anybody but let this be a fair warning to not go to big.
thanks, op updated
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 Old 03-07-2012, 05:55 PM   #8
 
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Miss out the oil pump ..
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 Old 03-07-2012, 07:35 PM   #9
 
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Originally Posted by SPEED6 KILLAH View Post
Miss out the oil pump ..
good looks, i almost forgot that part ill have to add it in my next update
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 Old 03-12-2012, 07:01 PM   #10
 
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updated
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 Old 04-11-2012, 04:30 PM   #11
 
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Thrust bearing?
Also not to discourage buying OEM parts from sponsors, but they are all less from parkmazda.com.
Thanks thou as I have been making a spreadsheet to figure out costs and this helped. I had not accounted for certain things such as bearings and oil pump. I also need to add seals, and junk, Head gasket...also i have a DCR VVT on my list for 230, or OEM for 120ish. I was thinking of going with just the revised OEM pistons for 280. Have not decided on rods. Also want to know what machine costs would be, but I have it estimated at $1000. I highly doubt my block needs to be machined so I wish I just had the bore gauge to do it myself.
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 Old 08-11-2012, 02:54 PM   #12
 
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updated with rod options
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 Old 08-11-2012, 03:03 PM   #13
 
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Originally Posted by TWOptSL0W View Post
updated with rod options
I'll give you a rod.





With pharmaceutical help, mind you.
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 Old 09-20-2012, 09:04 AM   #14
 
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Originally Posted by TWOptSL0W View Post
updated with rod options
Any new updates concerning the Pistons that was introduced with the rods?

Nice write up though.. gives a good look at the options and what your wanting to go with.
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 Old 09-20-2012, 12:31 PM   #15
 
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Originally Posted by silentwolf8 View Post
Any new updates concerning the Pistons that was introduced with the rods?

Nice write up though.. gives a good look at the options and what your wanting to go with.
I have the info I just need time to type it all out, I'll get to it eventually
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 Old 09-20-2012, 12:38 PM   #16
 
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Originally Posted by TWOptSL0W View Post
I have the info I just need time to type it all out, I'll get to it eventually
sounds good.. I know i could look obviously but diggin the write up and didnt want you to get behind on it. lol
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 Old 09-20-2012, 12:55 PM   #17
 
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Any help on fiding info on pulling engine and putting one back in? I have not seen a "how to" on this yet. It may be strait forward, but I have to pull one and place it in another car in a weekend so would like to make sure I am ready...
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 Old 09-20-2012, 01:12 PM   #18
 
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Originally Posted by aviator79 View Post
Any help on fiding info on pulling engine and putting one back in? I have not seen a "how to" on this yet. It may be strait forward, but I have to pull one and place it in another car in a weekend so would like to make sure I am ready...
If you have access to a lift the easiest way is to drop the motor out the bottom and lift th car up, but if you don't, take the whole front end off and pull it out the front. I would suggest either marking everything or taking lots of detailed pictures so you know where everything goes. Remember to remove the motor mounts last
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 Old 09-20-2012, 02:49 PM   #19
 
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Originally Posted by TWOptSL0W View Post
If you have access to a lift the easiest way is to drop the motor out the bottom and lift th car up, but if you don't, take the whole front end off and pull it out the front. I would suggest either marking everything or taking lots of detailed pictures so you know where everything goes. Remember to remove the motor mounts last
Ya, I pretty much knew that was how I was going to do it (out the front as I have no lift). I was thinking I could practice before the weekend marathon, as I have to pull the blown one out of the car that I am swaping the good one from my car into. Just not sure this will be possible.
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 Old 09-20-2012, 01:01 PM   #20
 
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i would assume its pretty straight foward.. hoses/wires/ moto mounts. Easiest way i believe is taking the front end off and come out from the front instead of the top. you can do it that way. but i hear its more of a pain in the ass to do it..
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 Old 09-20-2012, 03:14 PM   #21
 
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You may want to add some need-to-replace parts for a rebuild like a new crank pulley bolt, rear main seal.
Also reiterate how main and head studs are not reusable and to absolutely replace them as they are torque to yield (same goes for the crank pulley bolt).
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 Old 09-20-2012, 07:43 PM   #22
 
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you can reuse them as long as theyre checked
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 Old 09-20-2012, 09:36 PM   #23
 
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No you can't... you HAVE to change the crank pulley bolt and main/head studs.

Torque-to-yield fastener - Wikipedia, the free encyclopedia
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 Old 09-20-2012, 10:58 PM   #24
 
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As well as the friction washers for the crank bolt. Those things are a MUST be replaced

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 Old 09-21-2012, 08:07 AM   #25
 
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Originally Posted by tbot View Post
As well as the friction washers for the crank bolt. Those things are a MUST be replaced

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Friction washer is on the crank bolt so when you say change the crank bolt that is a given...
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 Old 09-21-2012, 03:43 AM   #26
 
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Friction washers yes need to be changed, but studs can be reused if they are already an aftermarket kind, as long as they are checked and within spec. Many like arp are made so that they can be reused if you need to tear down for repair
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 Old 09-21-2012, 10:06 AM   #27
 
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Originally Posted by TWOptSL0W View Post
Friction washers yes need to be changed, but studs can be reused if they are already an aftermarket kind, as long as they are checked and within spec. Many like arp are made so that they can be reused if you need to tear down for repair
There is debate over this. The rule from ARP is yes, you can reuse their head/main bolts IF you didn't torque them over spec when you first installed them and even then, they say that if you're reinstalling them and it feel spongy and not tight when you're at your second pass then replace them.
For me, I would hate to be half way into an install of a head, all popped in and then realize that I have to replace one fucking stud, after having tightened them all.
In all honesty, if I was doing a full rebuild, I'd buy the studs regardless, chalk it up to the cost of doing business.
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 Old 09-21-2012, 12:35 PM   #28
 
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Originally Posted by theurgy View Post
There is debate over this. The rule from ARP is yes, you can reuse their head/main bolts IF you didn't torque them over spec when you first installed them and even then, they say that if you're reinstalling them and it feel spongy and not tight when you're at your second pass then replace them.
For me, I would hate to be half way into an install of a head, all popped in and then realize that I have to replace one fucking stud, after having tightened them all.
In all honesty, if I was doing a full rebuild, I'd buy the studs regardless, chalk it up to the cost of doing business.
Exactly, it's always preferred to replace, but if they are within spec, you can reuse
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 Old 09-21-2012, 04:38 AM   #29
 
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Great thread.

Sent from my LG-VM696 using Tapatalk 2
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 Old 09-26-2012, 09:25 PM   #30
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Bunch of info for this thread is attached

I'll do more like this if anyone wants specific info. It seemed to me getting these parts together took me forever, so this should be a quick reference for OE parts.
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File Type: jpg Valve_System_Diag-Part# Reference_20120926.jpg (593.8 KB, 329 views)
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File Type: xlsx Valve_System_Diag-Part# Reference_20120926.xlsx (117.8 KB, 94 views)
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 Old 09-28-2012, 01:23 PM   #31
 
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Get the piston write up done? Thanks for what is here so far.
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 Old 09-28-2012, 01:53 PM   #32
 
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Some notes I have:

1. If you have to send your block to a machine shop for work (which you will for pretty much any build), have them tap the oil port in the block for the balance shaft and put a plug in it. Much better than a BSD kit IMO, and cheaper.

2. Rear main seal needs to go on BEFORE the oil pan. The RTV you put on the pan won't seal right if you put the rear main seal on afterwards.

3. If you remove the balance shaft, have the machine shop balance the crank. It is most likely WAY off balance as it appears Mazda doesn't bother balancing it due to the balance shaft. (My crank had some serious material taken out to balance it). It's a good idea to have the flywheel balanced too.

4. If you reuse any engine parts after your ZZB, be sure to clean every little bit of metal out of the pan, oil pump & pickup tube, etc. last thing you want is to blow your several grand engine because of a small chunk of cast aluminum from the old block.




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 Old 09-28-2012, 06:13 PM   #33
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Originally Posted by silvapain View Post
Some notes I have:

1. If you have to send your block to a machine shop for work (which you will for pretty much any build), have them tap the oil port in the block for the balance shaft and put a plug in it. Much better than a BSD kit IMO, and cheaper.

2. Rear main seal needs to go on BEFORE the oil pan. The RTV you put on the pan won't seal right if you put the rear main seal on afterwards.

3. If you remove the balance shaft, have the machine shop balance the crank. It is most likely WAY off balance as it appears Mazda doesn't bother balancing it due to the balance shaft. (My crank had some serious material taken out to balance it). It's a good idea to have the flywheel balanced too.

4. If you reuse any engine parts after your ZZB, be sure to clean every little bit of metal out of the pan, oil pump & pickup tube, etc. last thing you want is to blow your several grand engine because of a small chunk of cast aluminum from the old block.




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FWIW i would never reuse the pickup off a blown motor

you can also disassemble the pump and clean it to be 100% sure
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 Old 09-28-2012, 02:25 PM   #34
 
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Originally Posted by TWOptSL0W View Post
To my knowledge, all years of Mazdaspeed3’s, Mazdaspeed6’s, and CX-7’s use the same exact block. Either will work and as long as there is no damage to the block, it will work. The blocks are made out of aluminum which is lightweight and will also dissipate heat pretty well. Being that they are aluminum, our blocks come sleeved with (****WHAT MATERIAL ARE THEY MADE OUT OF). These sleeves can be bored over to up to 0.040 and are appropriate to handle most applications or boost.
My (admittedly limited) understanding of cylinder liners/sleeves is that they are usually either cast iron or ductile iron alloys (high nickel alloy). Another issue to consider when choosing sleeve (over)sizing, besides application and boost, is thermal expansion:

"Aluminum has a much higher coefficient of thermal expansion than iron, so the block tends to pull away from the sleeve when it gets hot. Consequently, more interference fit is usually required when an iron dry sleeve is installed in an aluminum block, say .003˝ to .004˝."
Source
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 Old 09-28-2012, 03:40 PM   #35
 
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Hey all, I'll try to update the thread as soon as I can, life's kinda busy wih my car exploding, I'm buying a house, and I'm a teacher full time so that takes up a lot. If you have any questions, feel free to send me a pm and ill answer pretty quick
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 Old 09-28-2012, 11:51 PM   #36
 
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Out of curiosity and iniexperience...has anyone just slapped a good head onto a decent block? Assuming no overheating? I also picked up some Gen2 pistons w/rings in case the pistons weren't in good shape; would I need to get everything checked out at a machine shop to use them? I'm assuming yes but money is tight.
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 Old 10-23-2012, 06:17 PM   #37
 
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Is there a piston write up coming? There are many different styles, makes, and models. Wondering if you could clarify on the benefits of each.
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 Old 10-23-2012, 07:00 PM   #38
 
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Originally Posted by Snotrocket View Post
Is there a piston write up coming? There are many different styles, makes, and models. Wondering if you could clarify on the benefits of each.
its coming eventually, ive just been crazy busy lately. if you have any questions, feel free to pm me a question, or post it up on here
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 Old 10-23-2012, 07:01 PM   #39
 
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That was my question lol. I can wait. Doing a build this spring so when ever you get a chance that would be very helpful.
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 Old 10-23-2012, 07:06 PM   #40
 
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lol im working on it. buying a house now is taking up most of my time that isnt already taken up by my own car being all exploded and my job. itll be up eventually
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